Length Welding Systems

Length welding systems consist of automated machines developed to ensure precise and uniform welding of cylindrical and conical shaped workpieces. These systems are used especially in large-scale industrial production processes, aiming to reduce labor costs while improving welding quality. Working with gas shielded or submerged arc welding methods, these machines are optimized to achieve high strength weld seams. These systems, which can adapt to different materials such as stainless steel, aluminum and carbon steel, ensure that the parts are fixed in the best position during the welding process thanks to automatic alignment and clamping mechanisms.

Length welding systems are widely used in many areas such as tank manufacturing, pipe production, pressure vessels and metal construction. Thanks to their PLC-controlled structure, these systems minimize operator errors and allow monitoring of the production process with automatic data recording and reporting features. In addition, better penetration and homogeneity in weld seams can be achieved by adding an oscillator optionally. In today’s industry, full-length welding systems, which play a critical role in terms of quality, speed and cost optimization, are among the innovative solutions that offer companies a competitive advantage.

What are Length Welding Systems?

Longitudinal welding systems are special machines developed for automatic straight line welding in the industrial sector and are especially designed to weld bent workpieces in cylindrical and conical shapes. These systems are used to increase quality and minimize human error by reducing labor costs in production processes.

Length welding machines help to achieve quality weld seams by precise alignment thanks to a strong structure and clamping system. In these machines, depending on the material type and thickness of the workpiece during the welding process, copper or stainless steel substrates are used for gas shielded and cooled rigid welding. In addition, TIG, MIG and Submerged Arc welding with different application methods can be adapted according to customer needs.

Oversized welding systems are preferred in production processes that require large and precise welding. Welding processes of materials such as food tanks, cooling tanks, LPG tanks can be easily performed with these systems. Thanks to its automated structure, it creates uninterrupted and smooth welding seams in the production process, which makes the final product more durable and leak-proof.

Modern full-length welding systems are equipped with reporting and tracking systems that allow different recipes to be entered. Operators can easily manage the system thanks to a user-friendly PLC display. Furthermore, the systems can optionally be equipped with an oscillator, making the welding process more flexible and efficient.

Longitudinal welding systems are one of the critical technologies that provide precision, efficiency and cost advantages in industrial production. Automated welding solutions reduce the need for labor and maximize welding quality. For this reason, they are widely used, especially in the metalworking and manufacturing sectors.

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