Conventional

Conventional rotator systems are mechanical systems that rotate cylindrical workpieces by manual adjustment during welding and assembly operations. These systems are designed to operate in a fixed diameter range and need to be mechanically adjusted by the operator to accommodate workpieces of different sizes.

Conventional systems have high carrying capacities and are generally preferred in heavy industry applications. The manually adjustable wheel spacing allows workpieces of different diameters and lengths to be positioned appropriately. These systems stand out as an important equipment that increases quality and precision in industrial production.

Shock and vibration preventing polyurethane wheels
Moving wheels on rails (Carrier trolley)
Synchronized working features with Column Boom systems

Automatic Diameter Adjustments

Adjustable rotation speed and digital speed display

Wireless Control options

What are Conventional Rotator Systems?

Conventional rotator systems are mechanical systems that rotate cylindrical workpieces during welding, assembly and grinding processes. These systems are designed for workpieces that do not change in diameter or work in a fixed range and have a manually adjustable wheel structure.

The operator adjusts the distance between the wheels in accordance with the diameter of the workpiece and adapts the rotator system. These systems enable the rotation of pipes, tanks, pressure vessels and large metal cylinders, making welding processes more precise and stable.

Conventional rotator systems have a high carrying capacity and are generally used in heavy industrial applications. Steel or polyurethane-coated wheels provide a stable and vibration-free rotation without damaging the surface of the workpieces. The precise speed control mechanism and digital speed display allows the operator to adjust the rotation speed of the workpiece. The system can also be easily managed by remote control or manual control via the panel.

It can be integrated with conventional rotators, automation systems and column boom systems, resulting in a more efficient and safer workflow on production lines. It offers a long service life thanks to its low maintenance requirement and durable body structure.

Widely used in industrial production in areas such as pipe production, shipbuilding, metal cylinder welding and pressure vessel manufacturing, these systems are a welding support equipment that offers significant advantages in terms of precision, durability and work safety.

Technical features

  • In conventional rotator systems, the wheel distance can be adjusted manually, so that cylindrical workpieces of different diameters and sizes can be easily positioned.
  • Thanks to the precise speed control mechanism, the operator can adjust the rotation speed of the workpiece via the digital speed display.
  • Designed for heavy industrial environments, these systems have a high carrying capacity.
  • They can work in synchronization with conventional rotators, column boom systems and other welding automation equipment.
Technical Information

 FEATURES

EPCK 5

EPCK 10

EPCK 15

EPCK 20

EPCK 30

EPCK 40

EPCK 50

EPCK 60

EPCK 75

MIN D Smallest Diameter (mm)

500

500

500

500

700

750

750

750

1500

MAX D Largest Diameter (mm)

4500

4500

4500

4500

5000

5000

5000

5000

6000

Loading Capacity (kg)

5000

10000

15000

20000

30000

40000

50000

60000

75000

Rotation Capacity (kg)

7000

15000

20000

25000

35000

45000

60000

70000

85000

A Wheel Diameter (mm)

330

330

330

330

400

400

450

450

450

Wheel Width (mm)

100

125

140

150

150

175

200

225

225

Wheel Coating

Pu

Pu

Pu

Pu

Pu

Pu

Pu

Pu

Pu

Synchronisation

(more than one rotators work at the same time)

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Synchronisation Cable Length (m)

Opt

Opt

Opt

Opt

Opt

Opt

Opt

Opt

Opt

Remote Control with Digital Speed indicator

Opt

Opt

Opt

Opt

Opt

Opt

Opt

Opt

Opt

Thermic Protection for Each Motors

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes