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External Welding

Outsize welding is an effective and innovative method for welding the outer surfaces of cylindrical workpieces. This process, which requires durability and precision in large diameter pipes, tanks and industrial equipment, provides high efficiency with modern automation systems. Supported by double welding heads and linear motion mechanisms, outsize welding systems increase production speed and raise quality standards to the highest levels. These technologies play an important role in sectors such as energy, shipbuilding and heavy industry.

Outsize welding is a technology developed to perform high-precision welding processes on the outer surfaces of long and wide workpieces. This method stabilizes the workpiece and ensures consistent weld seams along the axis. Ideal especially for businesses aiming to increase production capacity, outsize welding systems have a wide range of applications thanks to their ability to work in harmony with different welding techniques. Ergonomic design and digital control systems support operators to work efficiently.

What are Outer Welding Systems?

Outer welding systems are generally used for welding the outer surfaces of large diameter cylindrical workpieces. Working in integration with Column-Boom systems, these systems offer a large processing capacity, making it easy to weld long and large workpieces. The system optimizes weld quality by providing precise movement along the long axis of the workpiece.

The double welding head technology used during outsize welding operations increases the efficiency of the welding process and prevents wasted time. These systems can be compatible with different processes such as MIG, MAG, TIG and submerged arc welding, giving flexibility for different production needs. Linear rails and automatically adjustable boom speed during welding operations ensure high precision.

In addition, modern control mechanisms, such as remote control and digital speed display, used in the outsize welding systems facilitate the operators’ work process. When welding on the outer surfaces of workpieces, the workpieces are rotated smoothly and the weld seams are applied consistently.

These systems are widely preferred especially in large-scale projects, shipbuilding, power plants and industrial equipment manufacturing. The ability to operate at high speed and minimize operator intervention make outsize welding systems indispensable in production processes.

Technical Specifications

  • Double Welding Head Technology: The ability to perform two welding operations at the same time speeds up the production process and improves weld seam quality.
  • Automatic Adjustable Boom Speed: Linear rails and precise control mechanisms ensure complete and error-free welding process.
  • Wide Welding Process Compatibility: It works integrated with MIG, MAG, TIG and submerged arc welding techniques, providing solutions for different production needs.
  • Digital Control and Remote Control: 7” touch screen and digital speed display help operators manage the welding process more easily and efficiently.