Chassis Welding Systems

Chassis welding systems are industrial automation solutions developed to facilitate the welding of large and heavy workpieces with ease and precision. Used for welding materials with different geometries such as vehicle chassis, crane booms and structural beams, these systems accelerate production processes while ensuring high quality and durability. Equipped with rotator and chain mechanisms, chassis welding systems offer an ergonomic and efficient working environment.

Chassis welding systems are an innovative technology that provides superior performance and reliability in the welding of large-scale structures. It reduces operator fatigue and increases production efficiency with its features such as bringing, rotating and fixing the workpieces to the correct position. Especially preferred in heavy industry and automotive sectors, these systems are an important part of modern production processes thanks to their precise control mechanisms and flexible design.

What are Chassis Welding Systems?

Chassis welding systems are automation solutions used in welding processes of large and heavy structures, increasing precision and efficiency. These systems are designed for welding large workpieces with different geometries such as vehicle chassis, crane booms, structural beams and box profiles. The main objective of chassis welding systems is to speed up welding processes while meeting high quality and durability standards.

The system is designed to properly fix the workpiece and bring it into the optimal position for welding. Thanks to the rotator body and chain systems, the workpiece can be rotated, moved up and down and stopped at the desired angle. This allows welding operations to be performed more easily and ergonomically. Synchronized rotators ensure precise welding of both symmetrical and asymmetrical workpieces.

Frame welding systems can be fixed to the floor or spaced at different intervals according to the length and weight of the workpieces. The chain system ensures a stable grip on the workpiece and prevents jolts during welding. In addition, the chain arms automatically rise when the workpiece is lifted, allowing easy placement of new parts.

These systems are equipped with user-friendly features such as digital and wireless control panels. This allows operators to precisely adjust the welding speed and position of the workpiece. Frame welding systems have become an indispensable part of industrial production, offering high performance and efficiency in heavy industry, automotive and construction manufacturing sectors. Thanks to its durable construction and flexible design, it allows businesses to manage their production processes more effectively and economically.

Individual control for each piston or group piston control
Mechanical or Laser Tracking Option
Ability to weld between 200-1500mm dimensions*
Technical Information
  • Hydraulic Press and Clamping System: Precise welding operations are performed on surfaces of different forms and angles by ensuring stable fixation of the workpieces.
  • Automatic Position Tracking: Mechanical and electronic monitoring of the welding zones by the torch mechanism optimizes welding processes at different geometric angles.
  • Asynchronous Motor and Linear Rail System: The rack-and-pinion gear mechanism, which ensures precise movement of the welding bridge, is integrated with the speed control unit, allowing the welding speed to be adjusted.
  • Digital Control and Sensor Supported Safety: Controlling the mechanical movement limits with switches and sensors ensures safe and error-free operation of the system.