Polygon Pole Welding Automation

Polygon pole welding systems are innovative welding solutions designed for the high-precision and high-quality manufacturing of polygonal poles. Equipped with hydraulic clamping and fully automatic welding technology, these systems perform fast and flawless welds adapted to the entry and exit diameters of the poles. With advanced CNC control and video monitoring features, they enable operators to work efficiently and safely.

Polygon pole welding systems are automation-driven solutions preferred in the production of polygonal poles used in energy, construction, and infrastructure projects. With full-length welding capability and three-axis hydraulic control, they ensure exceptional precision and stability during the welding process. The user-friendly interface and camera-assisted monitoring system allow operators to easily manage operations, elevating overall production quality.

Highlights

  • Hydraulic Press and Clamping System: Ensures stable fixation of workpieces, enabling precise welding operations on surfaces with various forms and angles.

  • Automatic Position Tracking: Optimizes welding processes at different geometric angles through mechanical and electronic monitoring of the welding zones by the torch mechanism.

  • Asynchronous Motor and Linear Rail System: The rack-and-pinion gear mechanism ensures precise movement of the welding bridge and works in integration with the speed control unit, allowing the adjustment of welding speed.

  • Digital Control and Sensor-Assisted Safety: Mechanical movement limits are monitored by switches and sensors to ensure safe and error-free system operation.

Technical Information
Feature Value
Working Dimensions 450 – 50 mm
Input/Output 12-meter length on roll supports
Control With Baldor CNC control unit
Operator Panel Maple System
Welding Speed 1.8 m/min (May vary depending on wire feed speed and welding quality)
Mechanical Clamping Proportional pressure hydraulic control
Clamping Range Maximum 35 mm (bending gap)
Mechanical Drive With vector-controlled geared motor
Electrical Equipment Omron, Telemechanique, Siemens, Weid-Muller
Weld Seam Tracking Remotely controlled video monitor system
Mechanical Body Gantry type, proportional hydraulic top and two side press
Welding Machine Optional