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Pecker Robotic Torch Cleaning Unit

The Pecker Robotic Torch Cleaning Unit is a specialized solution developed by Pecker, a company renowned for manufacturing welding torches and spare parts. This unit automatically removes spatter and debris that accumulate inside the torch during welding, ensuring that the shielding gas effectively protects the weld pool. As a result, torch performance is optimized, enabling continuous and efficient production processes.

Designed to operate in synchronization with welding robots, the Pecker Torch Cleaning Unit initiates automatic nozzle cleaning after a predetermined welding length or number of parts, eliminating the need for operator intervention. The cleaning cycle consists of three stages: wire cutting, cleaning, and protective liquid spraying.

In the first stage, any buildup at the wire tip is cut off, facilitating a smooth arc start. Next, a metal reamer rotates inside the nozzle to remove spatter deposits. Finally, a protective liquid is sprayed onto the nozzle to minimize further spatter adhesion. This comprehensive process ensures enhanced torch longevity and consistent welding quality.

What is the Pecker Robotic Torch Cleaning Unit?

The Pecker Robotic Torch Cleaning Unit is a system designed to ensure regular maintenance of welding torches, thereby enhancing continuity and efficiency in production processes. During welding operations, spatter buildup on torch tips, blockages in gas nozzles, and wire cutting issues can gradually degrade weld quality. This unit automatically cleans the welding torch at preset intervals, allowing it to operate at optimal performance without the need for operator intervention. As a result, welding defects decrease and production runs uninterruptedly.

Equipped with an advanced cleaning mechanism, the unit performs three main functions: wire cutting, cleaning, and protective liquid spraying. In the first step, spatter lumps formed on the welding wire are cut off to ensure a smoother start for subsequent welds. In the second step, a specialized metal reamer rotates inside the nozzle, removing spatter and residues that could block gas flow. Finally, a protective liquid is sprayed onto the torch surface, creating a barrier that prevents new spatter adhesion.

Designed for full integration with robotic welding systems, the unit directs the torch automatically to the cleaning station once the welding robot reaches a specified weld length or number of operations. This minimizes manual maintenance needs, prevents production interruptions caused by operator errors, and stabilizes the overall workflow. Additionally, thanks to its compact design, the unit easily adapts to various robot brands and welding systems, providing flexible and efficient usage.