Conventional

Conventional fit-up systems are mechanical systems that allow cylindrical workpieces to be rotated manually during welding and assembly processes. These systems are designed to operate within a fixed diameter range and must be mechanically adjusted by the operator to accommodate workpieces of different sizes.

Conventional systems have high carrying capacities and are generally preferred in heavy industry applications. Manually adjustable wheel distance allows workpieces of different diameters and lengths to be positioned appropriately. These systems stand out as important equipment that increases quality and precision in industrial production.

Automatic diameter adjustments
Wired or foot pedal remote control
Individual control for each piston or group piston control

What are Conventional Fit-Up Systems?

Conventional fit-up systems are mechanical systems that allow cylindrical workpieces to be rotated during welding, assembly and grinding processes. These systems are designed for workpieces with unchanging diameters or working in a fixed range and have a manually adjustable wheel structure.

The operator adjusts the distance between the wheels according to the diameter of the workpiece and makes the system suitable. These systems allow the rotation of pipes, tanks, pressure vessels and large metal cylinders, allowing welding operations to be performed more precisely and stably.

Conventional fit-up systems have high carrying capacity and are generally used in heavy industry applications. Steel or polyurethane coated wheels provide a vibration-free and stable rotation without damaging the surface of the workpieces. The sensitive speed control mechanism and digital speed indicator allow the operator to adjust the rotation speed of the workpiece. At the same time, the system can be easily managed with manual control options via remote control or panel.

Conventional fit-up systems can be integrated with automation systems and column-boom systems, thus providing a more efficient and safe workflow in production lines. It offers long-lasting use thanks to its low maintenance requirement and durable body structure.

These systems, which are widely used in industrial production in areas such as pipe production, shipbuilding, metal cylinder welding and pressure vessel manufacturing, are welding support equipment that offers significant advantages in terms of precision, durability and work safety.

Highlights

  • In conventional fit-up systems, the wheel distance can be adjusted manually, so that cylindrical workpieces of different diameters and sizes can be easily positioned.
  • Thanks to the sensitive speed control mechanism, the operator can adjust the rotation speed of the workpiece via the digital speed indicator.
  • Designed for heavy industrial environments, these systems have high carrying capacity.
  • Conventional fit-up systems can work synchronously with column boom systems and other welding automation equipment.
Teknik Bilgiler
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