Self-Adjusting Rotator

Self-adjusting rotator systems are a mechanism that provides high precision in welding processes by automatically centering cylindrical workpieces of different diameters and sizes. These systems do not require manual adjustment, and automatically adapt to the diameters of the workpieces, minimizing operator intervention.

Self-adjusting systems are equipped with a motorized drive mechanism and hydraulic support units and have a high carrying capacity. Polyurethane-coated wheels ensure that the workpiece rotates smoothly during the welding process and are resistant to impacts. This system is widely preferred in various industrial applications such as pipe production, tank manufacturing and welding of heavy industrial equipment.

Self-positioning feature in sizes between Ø500 – Ø4500 mm. (Production in desired sizes upon customer request)

Different model options, including conventional or self-adjusting.

What is a Self-Adjusting Rotator?

Self-adjusting rotator systems are advanced mechanical systems that provide automatic centering of cylindrical workpieces of different diameters and sizes and provide precision in welding processes. Unlike traditional systems, these systems reduce the operator’s workload by automatically adapting to the diameter of the workpieces without requiring manual intervention.

These systems, which are used in welding processes of large diameter pipes, tanks and heavy industrial equipment, increase the welding quality by providing a stable and vibration-free rotation movement.
Self-adjusting systems are equipped with a motorized drive mechanism and hydraulic adjustment units and have a high carrying capacity. Polyurethane-coated wheels increase the resistance to impacts by ensuring that the workpieces rotate smoothly during welding. The system’s sensitive speed control and digital remote control options allow operators to easily manage the system.

Self-adjusting rotator systems can work synchronously with column boom systems and other welding automation equipment, which helps to save time and optimize costs in production lines.

This system, which is widely used in many areas such as pipe production, tank manufacturing, shipbuilding and welding of heavy industry equipment in the industry, has become an indispensable part of modern industry by increasing work safety and production efficiency.

These systems, which have become more sensitive, safe and automated with the developing technology today, guarantee quality and continuity in industrial production processes.

Highlights

  • Self-adjusting rotator systems automatically adapt to cylindrical workpieces of different diameters and sizes without requiring manual adjustment.
  • The system is equipped with an adjustable speed control mechanism, allowing operators to precisely adjust the rotation speed of the workpieces.
  • Polyurethane-coated wheels ensure that the workpieces rotate without vibration and in a stable manner.
  • Self-adjusting systems can work synchronously with column-boom systems and other welding automation equipment.
Technical Information

 FEATURES

EPCK 5

EPCK 10

EPCK 15

EPCK 20

EPCK 30

EPCK 40

EPCK 50

EPCK 60

EPCK 75

MIN D Smallest Diameter (mm)

500

500

500

500

700

750

750

750

1500

MAX D Largest Diameter (mm)

4500

4500

4500

4500

5000

5000

5000

5000

6000

Loading Capacity (kg)

5000

10000

15000

20000

30000

40000

50000

60000

75000

Rotation Capacity (kg)

7000

15000

20000

25000

35000

45000

60000

70000

85000

A Wheel Diameter (mm)

330

330

330

330

400

400

450

450

450

Wheel Width (mm)

100

125

140

150

150

175

200

225

225

Wheel Coating

Pu

Pu

Pu

Pu

Pu

Pu

Pu

Pu

Pu

Synchronisation

(more than one rotators work at the same time)

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Synchronisation Cable Length (m)

Opt

Opt

Opt

Opt

Opt

Opt

Opt

Opt

Opt

Remote Control with Digital Speed indicator

Opt

Opt

Opt

Opt

Opt

Opt

Opt

Opt

Opt

Thermic Protection for Each Motors

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes